OCV Testing Machine – Consumer Electronics Cells

USE CASES

Measures open-circuit voltage and internal resistance after formation to screen electrical consistency of finished cells.

Why this machine: This system serves as the critical final gate for both quality and functional safety, transforming raw data into strategic assets. It does more than just sort cells; it guarantees that only electrically consistent units proceed to module assembly, directly preventing premature pack failure. Moreover, by establishing a digital twin for each cell’s electrical identity, it creates an auditable data trail. This supports root cause analysis, warranty management, and compliance with traceability requirements, turning a quality check into a foundation for continuous process improvement and risk mitigation.

Ideal User: Quality control departments and module assembly lines.

When to choose: When traceable electrical testing and cell grading are required for downstream assembly.

Related Equipment: Battery sorting machine . Consumer electronics battery cell sealing machine . Consumer electronics battery cell filling machine . Consumer electronics battery cell vacuum sealing machine

 

Equipment Features

These features establish repeatable electrical measurement conditions across parallel evaluation channels.

  • High-accuracy voltage and resistance sampling
  • Multi-channel synchronous testing
  • Stable long-term calibration design

Equipment Functions

This machine is designed for open-circuit voltage testing of consumer electronics battery cells.
Its core functions include:

  • Automatic cell loading
  • OCV and internal resistance measurement
  • Synchronized multi-channel data acquisition
  • Test result output and data binding

Technical Parameters

Cell spec. (L) 40-160mm
Cell spec. (W) 30-110mm
Cell spec. (T) 2-10mm
Production efficiency 30ppm
First-pass yield (FPY) ≥99.8%
GRR ≤10mm
Voltage test accuracy ±(0.0035﹪rdg.+0.0005﹪fs)
Internal resistance test accuracy 2.4.2.2.±(0.5﹪rdg.+0.1mΩ)
Temp. coefficient 2.4.2.3.(±0.05﹪rdg.±0.5dgt.)/ ℃​
Conduction rate ≥99.5%
Power 10KW
Weight 3T
Equipment dimension (reference) 2005×1935×2400mm (LxWxH)

 

 

Process Flow

This section identifies OCV measurement as part of post-formation electrical verification. This essential testing step measures the Open Circuit Voltage of each cell to screen for defects and self-discharge prior to grading or downstream integration.

  1. Manual Blister Box Feeding
  2. Full-Tray Positioning
  3. Robot Feeding
  4. CCD Imaging Positioning
  5. Edge Voltage Testing
  6. Barcode Scanning
  7. OCV (Open Circuit Voltage) & Internal Resistance Testing
  8. Temperature Testing
  9. Tab Flattening
  10. Tab Cutting
  11. Robot Sorting & Unloading

 

 

Packing & Delivery

Packaging focuses on measurement channels and signal integrity.

→view packaging standards

Innovation & Patents

Measurement reliability is derived from the patented Voltage and Internal Resistance Testing Architecture, integrating precision sensing circuits with synchronized handling.
This allows rapid electrical validation while maintaining channel consistency.

→View Patent Certification

Certifications & Compliance

→View Certifications & Compliance

End Applications

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