Automatic Sealing Machine – Consumer Electronics Cells

USE CASES

Performs high-repeatability edge sealing of medium-size pouch cells (Smartphones/Laptops) to ensure hermetic enclosure during continuous assembly flow.

Why this machine: Medium-size pouch cells require sealing stability across long production runs. This system balances high-throughput operation with controlled thermal distribution to minimize long-term swelling, micro-leakage, and seal inconsistency.

Ideal User: Smartphone, tablet, and laptop battery manufacturers.

When to choose: When you need a balance of high speed and reliable sealing across various product formats.

Related Equipment: Electrolyte filling machine· Vacuum sealing machine · Sorting machine

Equipment Features

These features regulate medium-size pouch enclosure sealing across continuous production cycles.

  • Optimized for medium-size pouch cells
  • Stable sealing consistency for high-throughput production
  • Adjustable sealing parameters for multiple formats

Functions

This machine is designed for sealing pouch cells used in consumer electronics batteries.
Its core functions include:

  •  Pouch positioning and format alignment
  •  Heat sealing with cycle-to-cycle stability control
  •  Seal consistency regulation across continuous operation
  •  Automatic cell output

Technical Parameters

Cell spec. (L) 40-160mm
Cell spec. (W) 30-100mm
Cell spec. (T) 2.5-10mm
Production efficiency 13-15ppm
Sealing thickness accuracy ±0.01mm
Width of Unsealed area 0.5-1mm
First-pass yield (FPY) ≥99.5%
Equipment utilization rate ≥95%
Power 20KW
Weight 8T
Equipment dimension (reference) 8500×2200×2400mm (LxWxH)

 

Process Flow

This section defines the sealing stage within consumer battery assembly lines.
Filled pouch cells are sealed to establish the enclosed structure required for subsequent formation and testing.

  1. Al-Plastic Film Auto Forming
  2. Al-Plastic Film Shell Folding & Top Cutting
  3. Cell Incoming Material (Blister Box Connection)
  4. Cell Hot Pressing
  5. CCD Positioning & Detection
  6. Tab Folding
  7. Shell Insertion
  8. Top Sealing
  9. Side Sealing
  10. Corner Pressing
  11. Testing
  12. CCD Detection
  13. NG Product Sorting
  14. Coding
  15. Film Application
  16. Magazine Receiving

 

 

Packing & Delivery

Packaging focuses on sealing assemblies and mechanical alignment protection.

→view packaging standards

Innovation & Patents

This model is based on the patented top-and-bottom sealing with integrated insulation testing equipment, which combines pouch sealing and electrical isolation verification within a single workflow.

By integrating sealing and inspection in one station, it reduces handling between processes while supporting consistent quality control in high-volume consumer battery production.

 

→View Patent Certification

Certifications & Compliance

→View Certifications & Compliance

End Applications

Send Us a Message

Tell us about your project requirements, equipment needs, or technical questions. Our team will get back to you as soon as possible.