Automatic Vacuum Sealing Machine – EV Battery Cells

USE CASES

Applies multi-stage vacuum compression and sealing for large cells to control swelling risk and internal pressure balance.

Why this machine: Its multi-stage deep-vacuum process is specifically calibrated for thick EV electrodes, achieving a final moisture content of <20ppm. This is critical to pass automotive safety standards and prevent swelling over thousands of cycles.

Ideal User: EV pouch cell manufacturers and automotive battery pilot or production lines.

When to choose: When sealing large-format cells where incomplete degassing can lead to swelling, safety risks, or early pack failure.

Related Equipment: EV electrolyte filling machine · EV battery packaging machine · OCV testing machine for EV battery cells . Multi-tabs laser notching & slitting machine

 

Equipment Features

These features execute staged degassing and sealing under conditions suited for large cavity structures.

  • Multi-stage vacuum sealing architecture
  • Designed for thick aluminum-laminated films

Core Advantages vs Conventional Vacuum Sealing Models

Large-format EV battery cells generate significantly higher gas volumes during formation compared to small consumer cells. Deep-vacuum sealing systems are specifically designed to address this challenge through multi-stage degassing strategies and stable pressure control.

By thoroughly removing trapped gases from thick electrodes and high-capacity cells, these systems mitigate swelling risks, improve mechanical stability, and enhance long-term safety. This capability is a decisive factor in ensuring durability and reliability across extended EV duty cycles.

Equipment Functions

This machine is designed for vacuum sealing of large-format EV battery cells.
Its core functions include:

  • Deep vacuum evacuation
  • Secondary sealing
  • Cell discharge

Technical Parameters

Cell spec. (L) 160-300mm
Cell spec. (W) 100-250mm
Cell spec. (T) 5-15mm
Production efficiency 6-8ppm
Sealing thickness accuracy ±0.015mm
Width of Unsealed area 0.5-1.5mm
First-pass yield (FPY) ≥99.5%
Equipment utilization rate ≥95%
Power 25KW
Weight 7T
Equipment dimension (reference) 11500×2400×2500mm (LxWxH)

 

Process Flow

This section outlines vacuum enclosure within large-format pouch cell production.
Degassing and final sealing prepare cells for formation, aging, and electrical evaluation.

  1. Material boxes loading manually /docking logistics line
  2. Single cell turning over
  3. Feed positioning
  4. Vacuum sealing
  5. Air bag cutting
  6. Fine sealing
  7. Rotating
  8. Cutting folding and burning
  9. Scanning
  10. Weighing
  11. Voltage of aluminum layers between tabs and al-plastic films testing
  12. Rotating
  13. NG products judging
  14. NG products removing
  15. Products flipping
  16. Material boxes unloading manually /docking logistics line

 

Packing & Delivery

Packaging focuses on large vacuum chambers and structural frames.

→view packaging standards

 

Innovation & Patents

A patented Reinforced Vacuum Chamber Mechanism provides dimensional stability for large pouch cells during evacuation and sealing.
The structure supports repeatable processing under higher mechanical load conditions.

→View Patent Certification

Certifications & Compliance

→View Certifications & Compliance

End Applications

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