Single-piece Tool-based Notching & Cutting Machine

USE CASES

Produces discrete electrode blanks with repeatable dimensional control for standardized cell formats and stable batch output.

Why this machine: Mechanical die-cutting delivers predictable accuracy and uniform pressure distribution at a lower operating cost for standardized, fixed formats.

Ideal User: Manufacturers of industrial/ESS batteries or pilot-to-production lines with stable coating recipes.

When to choose: When dimensions are fixed and production stability is prioritized over design flexibility.

Related Equipment: Single-piece laser notching & cutting machine · Multi-tabs laser notching & slitting machine · Laser electrode grooving machine

Equipment Features

These features ensure repeatable discrete electrode blanking with controlled dimensional registration.

  • Engineered for standardized monolithic electrode geometries
  • Rigid frame architecture supporting continuous die engagement stability
  • Fixed-length feeding optimized for mechanical die-cutting cycles
  • Precision die tooling for repeatable edge formation
  • Cost-efficient mechanical cutting solution for mature electrode formats
  • Simplified maintenance structure with low tooling change frequency

 

Equipment Functions

This machine is designed for die-cutting of single-piece electrode sheets for pouch and prismatic cells.

Its core functions include:

  • Automatic electrode unwinding
  • Web alignment correction
  • Monolithic electrode die-cutting
  • Tab forming
  • Mark hole punching (optional)
  • Rewinding or sheet collection

When This Equipment Becomes the Better Option
— Stable single-format electrode production with minimized changeover costs

Used for fixed-format electrode designs across pouch and prismatic cells where repeatable mechanical forming is required.
Typically selected for mature processes with predictable specifications.

Technical parameters

Incoming material coating way continually coating, with tab on single-side
Capacity: ≥280ppm
Die service life: ≥10 million times
Burr size: ≤15μm
Magazine stacking alignment accuracy: ±0.5mm
Dust removal method: by contact
Dust removal particle size: ≥5μm
Dust removal efficiency: ≥95%
OEE (Overall equipment effectiveness): ≥98%
Machine weight: around 7T
Machine noise level: ≤75db
Machine Dim. (reference) 7000×1850×2500mm (LxWxH)

 

Process Flow

This section describes where the Monolithic Electrode Die-cutting Machine operates within batch-style electrode preparation.
Electrode sheets are die-cut into fixed geometries suitable for pilot production and controlled assembly workflows.

  1. 1.Manual Loading & Winding
  2.  2. Automatic Electrode Unwinding
  3. Electrode sheet Automatic Deviation Correction
  4. Electrode sheet Buffering
  5. Tension Control Before Die Entry
  6. Electrode Punching & Forming
  7. High-Precision Servo Traction
  8. Electrode Cutting
  9. Contact-way Dust Removal
  10. Optional CCD Electrode Inspection
  11. Qualified Electrode Sorting & Loading into Material Boxes
  12. Logistic Line Docking

 

Packing & Delivery

Packaging focuses on die tooling, press alignment, and dimensional reference protection.

→view packaging standards

Innovation & Patents

This equipment is built upon the patented
“High-Speed Web Handling Mechanism for Single-Sheet Die-Cutting Machines.”

The mechanism stabilizes electrode transport under high-speed intermittent feeding, maintaining consistent tension and positional tracking throughout the cutting cycle.

By ensuring controlled material conveyance rather than relying on post-cut correction, it reduces deformation risk and preserves dimensional repeatability during continuous production.

 

→View Patent Certification

Certifications & Compliance

→View Certifications & Compliance

End Applications

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