Automatic Electrolyte Filling Machine – Bluetooth Cells

USE CASES

Dispenses metered micro-volume electrolyte into compact pouch cavities under controlled conditions to achieve uniform saturation.

Why this machine: Micro-cells have zero tolerance for overfilling. This system uses micro-dosing technology to ensure accurate fill weights without residual dripping.

Ideal User: TWS and medical device battery manufacturers.

When to choose: When electrolyte volume tolerance is extremely narrow and even micro-level overfill or underfill directly affects internal pressure, cycle life, or safety performance.

Related Equipment: Sealing machine (Bluetooth) · Vacuum sealing machine · OCV tester

Equipment Features

These features govern micro-volume electrolyte dosing under tightly managed injection conditions.

  • High-precision micro-dose filling system
  • Gentle filling profile for small-volume cells
  • Anti-drip and contamination prevention design

Equipment Functions

This machine is designed for electrolyte filling of small-format battery cells.
Its core functions include:

  • Cell positioning and sealing area alignment
  • Micro-dose electrolyte metering
  • Vacuum-assisted filling execution
  • Automatic cell discharge

Technical Parameters

Cell spec. (L) 20-60mm
Cell spec. (W) 8-30mm
Cell spec. (T) 2.5-10mm
Production efficiency 20ppm
Electrolyte filling accuracy ±0.05g
First-pass yield (FPY) ≥99.5%
Equipment utilization rate ≥95%
Power 20KW
Weight 5T
Equipment dimension (reference) 6000×2500×2600mm (LxWxH)

 

Process Flow

This section identifies electrolyte injection as a key step in miniature pouch cell assembly.
Measured electrolyte volumes are introduced into pre-sealed shells prior to vacuum sealing.

  1. Magazines Manual/Automatic Loading
  2. Single Cell Loading & Positioning
  3. Barcode Scanning
  4. Weighing
  5. Vacuum Electrolyte Filling
  6. Vacuum Resting
  7. Vacuum Sealing
  8. Automatic Unloading
  9. Weighing
  10. NG Product Judgment
  11. NG Product Rejection
  12. Unloading & Positioning
  13. Qualified Product Collection
  14. Magazines Manual/Automatic Unloading

 

 

Packing & Delivery

Packaging focuses on fluid handling and sealing interfaces.

→view packaging standards

Innovation & Patents

Electrolyte injection is executed by the patented rotary-table filling equipment for pouch-type Bluetooth lithium batteries, which indexes cells through sequential filling positions.

The rotary configuration enables controlled small-volume dosing while maintaining continuous production rhythm suited to miniature pouch formats.

→View Patent Certification

Certifications & Compliance

→View Certifications & Compliance

End Applications

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