Automatic Electrolyte Filling Machine – EV Battery Cells

USE CASES

Handles large-volume electrolyte filling with vacuum-assisted infiltration to ensure deep penetration in high-capacity electrodes.

Why this machine: Large cells and thick electrodes require controlled wetting. Vacuum-assisted filling ensures the electrolyte fully penetrates the structure for optimal cycle life.

Ideal User: EV and ESS pouch cell manufacturers.

When to choose: When thick electrodes and high-capacity cells demand deep electrolyte penetration and uniform wetting to support long cycle life and thermal stability.

Related Equipment: EV sealing machine · Vacuum sealing machine · EV sorting machine

Equipment Features

These features handle large-volume electrolyte introduction with synchronized vacuum and flow regulation.

  • High-capacity filling architecture
  • Multi-stage filling and degassing compatibility

Equipment Functions

This machine is designed for electrolyte filling of large-format EV battery cells.
Its core functions include:

  • Large cell positioning
  • Electrolyte filling
  • Degassing support
  • Cell discharge

Technical Parameters

Cell spec. (L) 120-320mm
Cell spec. (W) 80-200mm
Cell spec. (T) 5-15mm
Production efficiency 6-8ppm
Electrolyte filling accuracy ±0.01g
First-pass yield (FPY) ≥99.5%
Equipment utilization rate ≥95%
Power 20KW
Weight 5T
Equipment dimension (reference) 9000×1800×2600mm (LxWxH)

 

Process Flow

This section defines the filling operation within large-format pouch cell manufacturing.
Electrolyte is introduced into high-capacity cells in preparation for degassing and enclosure processes.

  1. Magazines Manual/Automatic Loading
  2. Single Cell Loading & Positioning
  3. Barcode Scanning
  4. Weighing
  5. Vacuum Electrolyte Filling
  6. Vacuum Standing
  7. Vacuum Sealing
  8. Automatic Unloading
  9. Weighing
  10. NG Product Judgment
  11. NG Product Rejection
  12. Unloading & Positioning
  13. Qualified Product Collection
  14. Magazines Manual/Automatic Unloading

 

 

Packing & Delivery

Packaging focuses on high-capacity filling units and frame stability.

→view packaging standards

 

Innovation & Patents

Our core technologies were patented at their inception. Now, as industry standards, we focus on perfecting their reliability and compatibility for you, rather than patent maintenance. This model delivers on that promise.

Certifications & Compliance

→View Certifications & Compliance

Process Advantage: Deep Wetting for Thick Electrodes

EV pouch cells typically use thick electrodes and high-capacity designs, making electrolyte wetting more challenging than in consumer cells. This system combines high-accuracy metering with vacuum-assisted filling to ensure uniform electrolyte penetration throughout the electrode structure.
The controlled filling process improves formation consistency, cycle life, and reduces early-stage capacity deviation.

End Applications

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