Integrates electrode cutting and Z-stacking in one continuous step, transferring freshly processed sheets directly into aligned cell stacks.
Why this machine: Separating cutting and stacking introduces handling errors and alignment drift. This integrated unit stabilizes yield by minimizing electrode handling and ensuring precise layer-to-layer alignment in one flow.
Ideal User: R&D and pilot lines with limited floor space looking to maximize early-stage yield.
When to choose: When stack accuracy is the primary driver of cell performance and you want to reduce intermediate handling risks.
Related Equipment: Stacking machine · Vacuum filling machine · Vacuum sealing machine
These features integrate inline electrode separation and layer alignment within a continuous stacking workflow.
This machine integrates laser cutting and stacking into a single processing flow.
Its core functions include:
| Spec.1 | Spec.2 | Spec.3 | |
| Cell Spec. (L) | 80-250mm | 250-400mm | 300-600mm |
| Cell Spec. (W) | 80-200mm | 200-350mm | 80-150mm |
| Cell Spec. (T) | ≤35mm | ≤35mm | ≤35mm |
| Stacking efficiency | 0.2S/pcs | 0.2S/pcs | 0.2S/pcs |
| Stacking center alignment | ±0.2mm | ±0.3mm | ±0.35mm |
| Burr size | ≤12μm | ≤12μm | ≤12μm |
| First-pass yield (FPY) | ≥99.5% | ≥99.5% | ≥99.5% |
| Equipment utilization rate | ≥95% | ≥95% | ≥95% |
| Power | 75KW | 75KW | 75KW |
| Weight | 18T | 20T | 25T |
| Equipment dimension (reference) | 12000×2600×2600mm (LxWxH) | 14000×3500×2600mm (LxWxH) | 12000×4500×2600mm (LxWxH) |
This section explains the placement of the Laser Cutting & Stacking Machine within integrated cell assembly sequences.
Electrodes and separators are cut and immediately transferred into aligned stacking for laminated cell construction.
Packaging focuses on integrated modules and shared mechanical reference protection.
Process integration is enabled by the patented electrode cutting–stacking integrated equipment structure, which combines sheet forming and layer stacking within a unified mechanical platform.
By completing cutting and stacking in one continuous sequence, the design eliminates intermediate transfer and secondary positioning, helping maintain alignment stability required for high-energy-density pouch and prismatic cells.
Separating electrode cutting and stacking introduces handling errors, alignment drift, and particulate contamination. By integrating laser cutting and automated stacking into a single workflow, this system minimizes intermediate handling and stabilizes layer-to-layer positioning.
The integrated design significantly improves early-stage yield and reproducibility, making it ideal for R&D and pilot lines where process stability is more critical than raw throughput.
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